Untitled Document

Special Machines:

(1) Model FX10 - AE Mitsubishi Wire Cut EDM Machine, 13.77" x 9.84" x 8.66" work area, waterjet, self-threading, submerged machining (New 1997)
(1) Model SX20 - AE Mitsubishi Wire Cut EDM Machine, 19.68" x 13.77" x 10.62" work area, waterjet, self threading, submerged machining (New February 1995)
(1) Moore Jig Grinder with Sony .000005 digital readout (New NASA rebuild in 1997)
(1) Model FX20-AE Mitsubishi Wire Cut EDM Machine, 19.68" x 13.77" x 11.81" work area, waterjet, self threading, submerged machining (New 1997)
(1) Model 200 H1-AF Mitsubishi Wire Cut EDM Machine, 10" x 16" x 29.5" work area, waterjet, self threading (New November 1993)
(1) Model DWC-90-F1 Mitsubishi Wire Cut EDM, 4" x 10" x 12" work area
(1) Systems 3-R Work Master Robot servicing two Wire E.D.M. Machines. 38 position rotory staging table for pre-set work pieces allowing 24/7 operation
(1) CT300 current high speed EDM Hole Driller
(1) Ex-Cell-O EDM 15 amp with tapping attachment
(1) AWEA PC 3060 CNC Machining Center with 55" x 120.5" travel & 32 position tool changer, 50 taper spindle and glass scales for precision CNC positioning
(1) Fadal VMC-6030 HT CNC Milling Center with 30" x 30" x 60" travel and 30 position tool changer, 50 taper spindle and glass scales for precision CNC positioning (New 1997)
(1) Fadal VMC-4020 HT CNC Milling Center with 20" x 20" x 40" travel and 21 position tool changer, 40 taper spindle
(2) Haas VF-3 HT CNC Machining Center with 40"x20"x25" travel and 32 position tool changer, 40 taper spindle (New 1998)
(1) Haas VF-6 CNC Vertical Machining Center. 30 horsepower high torque, 64" x 32" x 30" travel, 31 position tool changer, 50 taper splindle and glass scales for precision CNC positioning
(1) Haas SL-30 Big Bore, 30 horsepower, high torque CNC lathe, maximum capacity 14.5x34

Note: All Mitsubishi wire cut machines are equipped with System 3-R tooling.

Jig Mills:

(1) Devlieg 3H-72 Spiramatic jig mill, horizontal boring, drilling, milling machine with three axis Futaba .0001 readout

Mills:

(7) Bridgeport mills, all with new variable-speed heads, (7) with power feed table, (5) with Sony readout, and (2) with Futaba .0001 readouts
(1) Kearney and Trecker #TF-26 horizontal mill

Note: All of the equipment listed above, as well as our Browne and Sharpe Validator, are laser certified annually.

Grinders:

(1) #18 Blanchard rotary surface grinder with 36" table and 20" segmented grinding wheel
(1) Mattison fully automated hydraulic grinder 30" x 96" with coolant and magnetic, paper separator
(1) Chevalier FSG-1632 TX fully automatic CNC surface grinder
(1) Mitsui fully-automated hydraulic grinder 16" x 32" with coolant
(1) Okomoto Model 6 12/14 linear surface grinder with coolant
(1) Mitsui precision surface grinder
(4) Gardner 18" 1.5 surface grinders (1) with coolant
(1) Parker Majestic #2 combination internal - external grinder
(1) Landis 18" 1.5 surface grinder
(1) Medina Model "B" end grinder with magnetic chuck
(1) Kar-ry precision belt grinder
(1) Scripta cutter grinder
Dust collectors on grinders

Lathes:

(1) LeBlond Regal lathe, 15" x 30"
(1) Nardini SZ2560 with 33Ó gap

Saws:

(1) 18" Grob contour saw
(1) WF Wells F-16-1 Double Column cut-off saw 16"x 20"

Drills:

(2) Ikeda radial drills with 5' arm
(1) KMR-980 S Kaoming radial drill with 4' arm
(2) Clausing variable speed drill presses
(1) Milwaukee magnetized base electric portable drill

Presses:

(1) 90-ton OBI Niagra AA-5 with back gear, air clutch, and production controls with cradle, straightener, and feeder
(1) 150-ton Precision Flexopress, 36" x 48", 6" stroke with feeder and coil
(1) Rowe 11T20-HD .020 x 18" power coil straightener
(1) 400-ton hydraulic press 48" x 58" bed with cushion
(1) 650-ton USI Clearing press, 60" x 108", 18" stroke, 45" shut height, new Link controls 1991, 10,000 pound x 36" wide de-reeler, straightener, and feeder equipped
(1) 300-ton Minster press, 50" x 84", 8"stroke, 30" shut height, new Link controls
(1) 300-ton Minster press, 50" x 108", 12" stroke, 30" shut height, new Link controls

Heat Treat:

(2) Thermolyne electric heat treat furnace, 2000 degree, 11" x 11" x 24" cavity
(1) Thermolyne electric heat treat furnace, 2000 degree, 22" x 24" x 36" cavity
(1) Electra Series H&D Retort Furnace (atmosphere), 18"H x 21"W x 36"D, Upper Chamber for hardening and 18"H x 25"W x 38"D Lower Chamber for drawing
(1) Wilson 2002R Automatic Rockwell Tester

Hoists:

(1) 1-ton electric crane over machining centers
(1) 10-ton electric overhead bridge crane, 45' x 100' x 20' travel
(1) 7.5-ton electric overhead bridge crane, 50' x 100' x 20' travel
(1) 5-ton electric crane
(1) 3-ton die setter's electric crane
(1) 1-ton jib crane over lathes and horizontal mill
(1) 2-ton electric jib crane over Blanchard grinder and heat treat furnaces
(1) 2-ton die setter's jib cranes
(1) 1-ton portable "A" frame with 1-ton hoist
(1) 2-ton electric crane

Fork Lift Trucks:

(1) 10-ton Yale fork lift truck
(1) 3500 lb Clark electric fork lift truck
(1) 4-ton Clark fork lift truck

Inspection Equipment:

(1) OGP Smart Scope MVP400 18"x 18" x 6"
(2) Sheffield Cordax Model D8 CNC/DCC CMM 20" x 24" x 16"
(1) 24" x 37" x 24" Browne and Sharpe Validator CMM
(2) Mitutoyo MT-111 digital toolmaker's microscope
(2) 18" x 24" surface plates
(3) 24" x 36" surface plates
(1) 30" x 48" surface plate
(1) 36" x 48" surface plate
(1) 14" index base
(2) Mitutoyo Height Master 12"
(1) Mitutoyo Height Master 18"
(7) Mitutoyo digital height gauges 12"
(1) Mitutoyo digital height gauge 18"
(1) Mitutoyo digital height gauge 18" (metric)
(1) Mitutoyo electronic inch-metric 24" height gauge
(1) set of 0"-6" dial bore gauges
(1) set of 0"-20" micrometers
(1) set of 8"-40" inside micrometers
(5) sets of 82 piece gauge blocks
(1) complete set of minus pin gauges, .011-1.000
(1) complete set of minus pin gauges, .011-.500
(1) complete set of minus pin gauges, .011-.250
(1) Vernier Caliper 24"

Miscellaneous Equipment:

(1) Trinco dry blast machine
(1) Precision Sunnen honing machine
(2) Turn table, (1) 15" and (1) 8"
(1) Precision radius and angle wheel dresser
(1) Harig No. 1 grind-all fixture
(1) Harig Universal 5C Collet fixture
(1) Ralmike 6" x 14" demagnetizer
(1) 6" compound magnetic sine plate
(1) 6" magnetic sine plate
(2) 6" magnetic squaring blocks
(1) 12" sine plate
(20) benches and equipment
(18) bench vises
(1) 20-unit Stanley drawer-type tool crib
(2) steel racks
(12) milling vises
(1) tapping machine
(5) bench grinders
(2) belt sanders
(1) Sterling Model "DV" Twist Drill Grinder
(1) SRD drill sharpener
(1) 20 H.P. Quincy air compressor
(1) 30 H.P. Quincy air compressor
(1) Zeks Power Air Dryer
(1) Chamferit deburring machine
Numerous up-to-date testing and checking equipment
Gas and electric welding Drills, end mills, and milling cutters
(1) 34,000 LB Ford CF 7000 diesel stake truck
(1) 1998 GMC Sonoma pickup
(1) 1996 Chevy C1500 1/2 ton pickup
(1) Pentium 200 computer with MULTI-DNC software to download CNC machines
(1) Pentium 200 computer with Windows NT Operating System and MULTI-DNC software to download CNC and Wire machines

Office Equipment:

(1) Ricoh Aficio 200 copier/printer connected to company server
(1) Ricoh FT 4415 copier
(1) Ricoh 3213 copier
(1) Sharp SF-2014 copier
(1) Umax Astra 2400S Scanner
(1) OkiFax fax machine
(1) Hewlett Packard Photo Smart P1100 color printer
(1) Hewlett Packard LaserJet 5P printer
(2) Hewlett Packard Laser Jet 4L printer
(1) Hewlett Packard LaserJet 2100M printer
(1) Epson Stylus Color 600 printer
(1) Epson Stylus Color 700 printer
(4) 450 Pentium computers
(1) 166 Pentium computer
(5) 200 Pentium computers
(1) 300 Pentium computer

The above listed office computers have the following: Windows NT Operating Systems with JobBoss Scheduling and ABRA Payroll Software and MS Office 97 Software

Design Department:

(1) 300 Pentium NT 4.0 Operating Systems with CADKEY 97R2
(2) 450 Pentiums NT 4.0 Operating System with CADKEY 98R1
(2) 400 Pentiums NT 4.0 Operating System with CADKEY 99R1, SOLID WORKS R1
(1) 450 Pentium NT 4.0 Operating System with AutoCAD Release 14.01/2000 with STRIKER
(1) 36" x 50' Hewlett Packard Design Jet 750C networked color high speed plotter
(1) Blue line machine
(1) Hewlett Packard 2500C+ color printer

Programming Department:

(4) Mastercam Programming Stations for CNC Department, Version 7.0
(1) 450 Pentium with NT 4.0 Operating Systems with MASTERCAM
(2) 667 Pentiums with NT 4.0 Operating System with MASTERCAM
(1) 300 Pentium with MASTERCAM
(1) 200 Pentium with NT Operating System for job routing
(1) Okidata OL810 printer
(1) Hewlett Packard 890C networked color printer
(1) Hewlett Packard 1120C networked color printer

Shop Foreman:

(1) 300 Pentium with Windows NT Operating System
(1) Hewlett Packard DeskJet printer

Wire EDM Department:

(1) DP-Espirit Programming Station for Wire E.D.M. Department, Version 4.0
(1) 200 Pentium with Windows NT Operating System
(1) 600 Pentium with Windows 2000 Operating System
(1) Hewlett Packard 1000C color printer
(1) Hewlett Packard 672C color printer

* All Office CAD, CAM, plotters, CNC machining centers and wire E.D.M.s are NOVELL networked together for the transfer of data.

We have the equipment to design and build the following:

Dies of all kinds: specializing in Progressive and Transfer dies, concentrating on the Appliance, Automotive, Electrical and Connector Industries, and Motor-Generator Lamination dies
Jigs, fixtures, gauges, etc.
Custom jig grinding
Custom E.D.M., wire E.D.M. and high speed E.D.M. Hole Drilling
Custom CNC machining, Large surface grinding
Blanchard grinding
Fabricating
Special machines
Experimental and prototype parts

Cessna Twin Engine 340A

Carl Meyer, President, is a licensed, instrument-rated pilot. This enables us to make quick contacts in estimating and trouble shooting.

Employees:

(5) Administrative and office employees
(1) Chief Tool Engineer
(4) Tool Engineer Estimators
(2) Sales Representatives / Tool Engineers
(2) Shop Foremen
(6) Full-time Die Designers
(1) Job Planner
(15) Die Makers with Journeyman papers
(3) Apprentice Die Makers
(2) Moore jig grinder operator
(1) Devlieg jig mill operator
(6) CNC machine operators
(4) Full-time general machinists
(3) Tool Room machinists
(1) Wire E.D.M. Department Supervisor/Estimator
(1) Wire E.D.M. Programmer
(4) CAM Programmers
(5) Wire E.D.M. operators
(3) Full-time general shop and truck drivers
(2) Part-time custodial employees
(1) Inspection / Quality Control employee

* Machining Centers and Wire E.D.M. operations run 24-hours a day, 6 days a week.

Shop is on a second-shift basis. Doors are open from 5:30 a.m. to 1:00 a.m.