Special Machines:
- (1) Model FX10 - AE Mitsubishi Wire Cut EDM Machine, 13.77" x
9.84" x 8.66" work area, waterjet, self-threading, submerged machining (New
1997)
- (1) Model SX20 - AE Mitsubishi Wire Cut EDM Machine, 19.68" x
13.77" x 10.62" work area, waterjet, self threading, submerged machining (New
February 1995)
- (1) Moore Jig Grinder with Sony .000005 digital readout (New NASA rebuild
in 1997)
- (1) Model FX20-AE Mitsubishi Wire Cut EDM Machine, 19.68" x
13.77" x 11.81" work area, waterjet, self threading, submerged machining (New
1997)
- (1) Model 200 H1-AF Mitsubishi Wire Cut EDM Machine, 10" x 16"
x 29.5" work area, waterjet, self threading (New November 1993)
- (1) Model DWC-90-F1 Mitsubishi Wire Cut EDM, 4" x 10" x
12" work area
- (1) Model DWC-110-F1 Mitsubishi Wire Cut EDM, 6" x 12" x
24" work area
- (1) Model EF330 Charmilles/Andrew Wire Cut EDM Fast Cut, 6" x
9" x 3.5" work area
- (1) CT300 current high speed EDM Hole Driller
- (1) Ex-Cell-O EDM 15 amp with tapping attachment
- (1) AWEA PC 3060 CNC Machining Center with 55" x 120.5" travel
& 32 position tool changer, glass scales for precision CNC positioning
- (1) Fadal VMC-6030 HT CNC Milling Center with 30" x 30" x
60" travel and 30 position tool changer, glass scales for precision CNC positioning
- (2) Fadal VMC-4020 HT CNC Milling Center with 20" x 20" x
40" travel and 21 position tool changer
- (1) Fadal VMC-6030 HT CNC Milling Center with 30" x 30" x
60" travel and 21 position tool changer
- (2) Haas VF-3 HT CNC Machining Center with 40"x20"x25"
travel and 32 position tool changer
- (1) DP-Espirit Programming Station for Wire EDM Department Version 2.0
- (3) Mastercam Programming Stations for CNC Department, Version 6.1
Note: All Mitsubishi wire
cut machines are equipped with System 3-R tooling.
Jig Mills:
(1) Devlieg 3H-72 Spiramatic jig mill, horizontal boring,
drilling, milling machine with three axis Futaba .0001 readout
Mills:
- (7) Bridgeport mills, all with new variable-speed heads, (7) with power
feed table, (5) with Sony readout, and (2) with Futaba .0001 readouts
- (1) Kearney and Trecker #TF-26 horizontal mill
Note: All of the equipment listed
above, as well as our Browne and Sharpe Validator, are laser certified annually.
Grinders:
- (1) #18 Blanchard rotary surface grinder with 36" table and 20"
segmented grinding wheel
- (1) Mattison fully automated hydraulic grinder 30" x 96" with
coolant and magnetic, paper separator
- (1) Chevalier FSG-1632 TX fully automatic CNC surface grinder
- (1) Mitsui fully-automated hydraulic grinder 16" x 32" with
coolant
- (1) #815 Bridgeport surface grinder
- (1) Okomoto Model 6 12/14 linear surface grinder with coolant
- (1) Mitsui precision surface grinder
- (1) Boyar-Schultz 6ä x 12 ã surface grinder
- (1) Gardner 18" 1.5 surface grinders (1) with coolant
- (1) Parker Majestic #2 combination internal - external grinder
- (1) Medina Model "B" end grinder with magnetic chuck
- (1) Kar-ry precision belt grinder
- (1) Scripta cutter grinder
Dust collectors on grinders
Lathes:
- (1) LeBlond Regal lathe, 15" x 30"
- (1) Clausing Colchester lathe, 17" x 72" with 25" gap
- (1) Nardini SZ2560 with 33ä gap
Saws:
- (1) 18" Grob contour saw
- (1) WF Wells F-16-1 Double Column cut-off saw 16"x 20"
Drills:
- (2) Ikeda radial drills with 5' arm
- (1) KMR-980 S Kaoming radial drill with 4' arm
- (2) Clausing variable speed drill presses
- (1) Milwaukee magnetized base electric portable drill
Presses:
- (1) 90-ton OBI Niagra AA-5 with back gear, air clutch, and production
controls with cradle, straightener, and feeder
- (1) 150-ton Precision Flexopress, 36" x 48", 6" stroke
with feeder and coil
- (1) Rowe 11T20-HD .020 x 18" power coil straightener
- (1) 400-ton hydraulic press 48" x 58" bed with cushion
- (1) 650-ton USI Clearing press, 60" x 108", 18" stroke,
45" shut height, new Link controls 1991, 10,000 pound x 36" wide de-reeler,
straightener, and feeder equipped
- (1) 300-ton Minster press, 50" x 84", 8"stroke, 30"
shut height, new Link controls
- (1) 300-ton Minster press, 50" x 108", 12" stroke,
30" shut height, new Link controls
Heat Treat:
- (1) 550 degree capacity oven used as a drawing furnace
- (1) Thermolyne electric heat treat furnace, 2000 degree, 11" x
11" x 24" cavity
- (1) Thermolyne electric heat treat furnace, 2000 degree, 22" x
24" x 36" cavity
- (1) Electra Series H&D Retort Furnace (atmosphere), 18"H x
21"W x 36"D, Upper Chamber for hardening and 18"H x 25"W x 38"D
Lower Chamber for drawing
- (1) Wilson hardness tester
Hoists:
- (1) 1-ton electric crane over machining centers
- (1) 10-ton electric overhead bridge crane, 45' x 100' x 20' travel
- (1) 7.5-ton electric overhead bridge crane, 50' x 100' x 20' travel
- (1) 5-ton electric crane
- (1) 3-ton die setter's electric crane
- (1) 1-ton jib crane over lathes and horizontal mill
- (1) 2-ton electric jib crane over Blanchard grinder and heat treat
furnaces
- (1) 2-ton die setter's jib cranes
- (1) 1-ton portable "A" frame with 1-ton hoist
- (1) 2-ton electric crane
Fork Lift Trucks:
- (1) 10-ton Yale fork lift truck
- (1) 3500 lb Clark electric fork lift truck
- (1) 4-ton Clark fork lift truck
- (1) 1-ton Clear cushion tire fork lift truck
Inspection Equipment:
- (1) Sheffield Cordax Model D8 CNC/DCC CMM 20" x 24" x 16"
- (1) 24" x 37" x 24" Browne and Sharpe Validator CMM
- (1) V-2000 Micro-Vu Optical Coordinate Measuring Machine
- (1) OGP Smart Scope MVP400 18äx 18ä x 6ä
- (2) Mitutoyo MT-111 digital toolmaker's microscope
- (2) 18" x 24" surface plates
- (3) 24" x 36" surface plates
- (1) 30" x 48" surface plate
- (1) 36" x 48" surface plate
- (1) 14" index base
- (2) Mitutoyo Height Master 12"
- (1) Mitutoyo Height Master 18"
- (4) Mitutoyo digital height gages 18"
- (1) Mitutoyo digital height gages 18" (metric)
- (1) Mitutoyo digital height gage 24"
- (1) Mitutoyo electronic inch-metric 24" height gage
- (1) set of 0"-12" dial bore gages
- (1) set of 0"-18" micrometers
- (5) sets of 82-pc. Jo-Blocks
- (1) complete set of minus pin gages, .011-1.000
- (1) complete set of minus pin gages, .011-.500
- (1) complete set of minus pin gages, .011-.250
Miscellaneous Equipment:
- (1) Trinco dry blast machine
- (1) Precision Sunnen honing machine
- (2) Turn table, (1) 15" and (1) 8"
- (1) Precision radius and angle wheel dresser
- (1) Harig No. 1 grind-all fixture
- (1) Harig Universal 5C Collet fixture
- (1) Ralmike 6" x 14" demagnetizer
- (1) 6" compound magnetic sine plate
- (1) 6" magnetic sine plate
- (2) 6" magnetic squaring blocks
- (1) 12" sine plate
- (20) benches and equipment
- (18) bench vises
- (1) 20-unit Stanley drawer-type tool crib
- (2) steel racks
- (12) milling vises
- (1) tapping machine
- (5) bench grinders
- (1) belt grinder
- (1) Sterling Model "DV" Twist Drill Grinder
- (1) SRD drill sharpener
- (1) 20 H.P. Joy Twist air compressor
- (1) 30 H.P. Quincy compressor
- (1) Chamferit deburring machine
- (1) Chevrolet S-10 1990 pick-up
- (1) 34,000 LB Ford CF 7000 diesel stake truck
- Numerous up-to-date testing and checking equipment Gas and electric
welding Drills, end mills, and milling cutters
- (1) 1998 GMC Sonoma pickup
- (1) 34,000 LB Ford CF 7000 diesel stake truck
- (1) 1996 Chevy ¸ ton pickup
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Design Department:
- (4) CADKEY Machines
- (1) AutoCAD Release 14.01 & STRIKER Machine
- (1) 36" x 50' Hewlett Packard Design Jet high speed plotter
- (1) Blue line machine
* All office CAD, CAM, plotters, CNC
machining centers and wire EDMs are NOVELL networked together for the transfer of data.
We have the equipment to design and
build the following:
- Dies of all kinds: specializing in progressive and transfer dies,
concentrating on the appliance, automotive, electrical distribution connector industries,
motor-generator lamination dies.
- Jigs, fixtures, gages, etc.
- Custom jig grinding
- Custom EDM, wire EDM and high speed EDM Hole Drilling
- Custom CNC machining
- Blanchard grinding
- Large surface grinding
- Fabricating
- Special machines
- Experimental and prototype parts
Cessna Twin Engine 340A
Carl Meyer, President, is a licensed, instrument-rated
pilot. This enables us to make quick contacts in estimating and trouble shooting.
Employees:
- (5) Administrative and office employees
- (1) Chief Tool Engineer
- (3) Tool Engineer Estimators
- (2) Sales Representative/Tool Engineer
- (2) Shop Foremen
- (1) Job Planner
- (5) Full-time Die Designers
- (12) Die makers with Journeyman papers
- (4) Apprentice Die Makers
- (1) Moore jig grinder operator
- (1) Devlieg jig mill operator
- (6) CNC machine operators
- (4) Full-time general machinists
- (1) Wire EDM Department Supervisor/Estimator
- (1) Wire EDM Programmer
- (3) CAM Programmers
- (5) Wire EDM operators
- (2) Full-time general shop and truck drivers
- (2) Part-time custodial employees
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